Poboljšana jekla|Toolox|Toolox Machining

Machining
Recommendations

 

WHAT IS TOOLOX?

Toolox® is a modern quenched and tempered prehardened engineering and tool steel, delivered with measured and guaranteed mechanical properties. The basic idea is to save you time by delivering Toolox heat treated and ready to use. It provides you with lower costs, reduced risks and saves you valuable time in your production process due to its excellent machinability. This combined with the benefit of working with the hardest prehardened tool steel in the world gives you a simple to use material with a wide variety of uses.

Toolox is based on the same low carbon content as in Hardox® and Strenx®, but it is specially developed for tools and machine components working at high temperatures. It has excellent fatigue properties, and you can increase the surface hardness with nitriding or PVD coatings to gain more control over the service life of your tools or components.

In the information that follows, you will find our recommendations of tools to process Toolox. Similar tools from other suppliers might work, but here are the ones we have tested so far.

 

SHORTER LEAD TIME FROM CONCEPT TO PRODUCTION

Your customer has an idea

1. Your customer has an idea

Your customer has an idea

2. Manufacturing

Transport

3. Transport

Quenching and tempering

4. Quenching and tempering

Adjusting

5. Adjusting

Quenching and tempering

6. Production

 

 

DRILLING RECOMMENDATIONS

HSS DRILLS

Use only HSS drills when you have unstable machine conditions. If the machine conditions are good you can use different solid/brazed cemented carbide drill or drills with exchangeable heads.

Hss drills
Hss-Co

Use an HSS-Co drill (8% Co) with a low helix angle and a robust core that can withstand high torques.

HSS, HSS-E, HSS Co

Individual holes can be drilled with an ordinary HSS drill. For a rational production, either a microalloyed (HSS-E) or a Cobalt alloyed (HSS-Co) drill is recommended.

METRIC (mm) Toolox 33 Toolox 40 Toolox 44
Vc m/min ~ 15 ~ 9 ~ 7
Dc ( mm ) Feed rate ( mm/min and speed ( rpm )
5 0.10/950 0.05/570 0.05/445
10 0.10/475 0.10/290 0.09/220
15 0.16/325 0.16/190 0.15/150
20 0.23/235 0.22/150 0.20/110
25 0.30/195 0.28/110 0.25/90
30 0.35/165 0.35/90 0.30/75
*35 0.40/136 0.40/80 0.35/63
*40 0.45/119 0.45/70 0.40/55
 
US (in.) Toolox 33 Toolox 40 Toolox 44
Vc ft/min ~ 50 ~ 30 ~ 23
Dc ( in ) Feed rate (in./min) and speed (rpm)
0.197 0.004 0.002 0.002
0.394 0.004 0.004 0.004
0.591 0.006 0.006 0.006
0.787 0.009 0.009 0.008
0.984 0.012 0.011 0.010
1.181 0.014 0.014 0.012
1.378 0.016 0.0016 0.014
1.575 0.018 0.018 0.016

 

* WHEN USING A LARGE DRILL DIAMETER ( >30 MM), MAKE SURE THAT:

  1. The machine is large and stable enough to raise sectinal forces.
  2. The spindle has zero play.
  3. The workpiece is well clamped.
  4. Motor output is equal to or greater than 7.5 kW.

 

Solid cemented drill

ADVICE TO REDUCE VIBRATIONS AND INCREASE THE LIFETIME OF THE DRILL

  • Minimize the distances to the column and between to drill tip and the workpiece
  • Don ́t use a longer drill than necessary
  • Always use metal supports
  • Clamp securely
  • Use a solid and firm table
  • Always use coolant
  • Coolant mix 8-10 %
  • Just before the drill breaks through, disengage the feed rate for a second. Otherwise, play/springback can snap the drill tip. Re-engage the feed rate after the play/springback stops.
 
 

 

SOLID CEMENTED CARBIDE DRILL

For stable machine conditions and with internal
coolant. Coolant mix 8-10 % for all drilling.

Solid cemented drill
  METRIC Toolox 33
65-90		 Toolox 40
50-70		 Toolox 44
40-65
Diameter (mm) Vc ( m/min)
fn ( mm/rev ) min-max start value min-max start value min-max start value
3.0 -5.0 0.08-0.15 0.10 0.06-0.12 0.08 0.06-0.11 0.07
5.01-10.0 0.09-0.16 0.12 0.08-0.15 0.11 0.08-0.13 0.10
10.01-15.0 0.16-0.22 0.18 0.14-0.20 0.16 0.12-0.18 0.15
15.01-20.0 0.22-0.28 0.25 0.16-0.24 0.20 0.16-0.20 0.18

*drilling 7x Dc, reduce the feed ~20 %

*drilling with external coolant ,reduce the speed and feed ~ 20 %

 

  US Toolox 33
213-295		 Toolox 40
164-230		 Toolox 44
131-213
Diameter (in.) Vc (ft/min)
fn (in./rev) min-max start value min-max start value min-max start value
0.118-0.197 0.003-0.006 0.004 0.002-0.005 0.003 0.002-0.004 0.003
0.197-0.394 0.004-0.006 0.005 0.003-0.006 0.004 0.003-0.005 0.004
0.394-0.591 0.006-0.009 0.007 0.006-0.008 0.006 0.005-0.007 0.006
0.591-0.787 0.009-0.011 0.0010 0.006-0.009 0.008 0.006-0.008 0.008
 

DRILLS WITH EXCHANGEABLE DRILL HEADS OR
BRAZED CEMENTED CARBIDE DRILL

For stable machine conditions and with internal coolant.

Drills with exchangeable driil heads
  METRIC Toolox 33
50-80		 Toolox 40
50-65		 Toolox 44
40-60
Diameter (mm) Vc ( m/min )
fn ( mm/rev ) min-max start value min-max start value min-max start value
7.5-12.0 0.10-0.16 0.13 0.08-0.15 0.12 0.08-0.14 0.11
12.01-20.0 0.15-0.23 0.20 0.12-0.22 0.17 0.12-0.20 0.15
20.01-25.0 0.18-0.27 0.22 0.15-0.25 0.19 0.14-0.22 0.17
25.01-30.0 0.20-0.30 0.24 0.17-0.27 0.21 0.16-0.25 0.19

*Drilling with 25-30xD reduces the Feed rate by ~15-20 %

*The recommendation is to have at least 25 bar pressure on the waterpump.

 

  US Toolox 33
164-262		 Toolox 40
164-213		 Toolox 44
131-197
Diameter (in.) Vc (ft/min)
fn (in./rev) min-max start value min-max start value min-max start value
0.295-0.472 0.004-0.006 0.005 0.003-0.006 0.005 0.003-0.006 0.004
0.473-0.787 0.006-0.009 0.008 0.005-0.009 0.007 0.005-0.008 0.006
0.788-0.984 0.007-0.011 0.009 0.006-0.010 0.007 0.006-0.009 0.007
0.788-0.984 0.008-0.012 0.009 0.007-0.011 0.008 0.006-0.010 0.007
 
 

 

 

 

LONG HOLE DRILLING WITH 16-20xD

For stable machine conditions and with internal coolant.

long hole drilling
  METRIC Toolox 33
50-70		 Toolox 40
50-65		 Toolox 44
40-60
Diameter (mm) Vc ( m/min )
fn ( mm/rev ) min-max start value min-max start value min-max start value
6.0 0.12-0.16 0.14 0.10-0.15 0.12 0.08-0.14 0.11
8.0 0.14-0.20 0.16 0.11-0.18 0.14 0.10-0.18 0.13
10.0 0.17-0.24 0.19 0.13-0.22 0.16 0.12-0.21 0.15
12.0 0.18-0.26 0.20 0.15-0.24 0.18 0.14-0.23 0.17

* The cutting data on this page has been formulated in cooperation with Seco Tools.

 

  US Toolox 33
164-262		 Toolox 40
164-213		 Toolox 44
131-197
Diameter (in.) Vc (ft/min)
fn (in./rev) min-max start value min-max start value min-max start value
0.236 0.005-0.006 0.006 0.004-0.006 0.005 0.003-0.006 0.004
0.315 0.006-0.008 0.006 0.004-0.007 0.006 0.004-0.007 0.005
0.394 0.007-0.009 0.007 0.005-0.009 0.006 0.005-0.008 0.006
0.472 0.007-0.010 0.008 0.006-0.009 0.007 0.006-0.009 0.007
 
 
 

MILLING RECOMMENDATIONS

 

CLAMPING

Toolox has a very low level of residual stresses. To get the full effect make sure to use deformation-free clamping. If blanks are gas cut, mill off 5-10mm from the gas-cut edge to get a blank free from residual stresses.

The machinability of Toolox has been improved. During milling you will notice it because the chips produced are very bluish. We have modified the carbide morphology as compared to traditional tool steels, using less carbon in Toolox. Therefore, the heat generated during milling is transferred into the chip and not into the cutting edge/workpiece.

Milling recomendations

MILLING ADVICE

  • Position the cutter off-center (to the left) to achieve a thicker chip at the entry and to avoid thick chip on the exit.
  • Avoid cutting through the center line of the cutter, because this can generate vibration.
  • Always use down milling (climb millIng).
  • The recommendation is that the radial engagement of the cutter (ae) should be 25 or 75-80% of the diameter.
Milling advice

If you enter the workpiece with the roll-into-cut method, the chip thickness on the exit is always zero, and it will help to give a longer tool life.

 

 

Milling advice

Roll-into-cut method

Wear after 800 passes

Roll-into-cut method

Straight into the workpiece

Wear after 390 passes

Straight into the workpiece

Roll-into-cut method

Roll-into-cut method

 

INSERT GRADES FOR MILLING

P
ISO ANSI  
01 C8
10 C7  
20    
30 C6  
40    
50 C5
M
10  
20    
30    
40  
K
01 C4
10 C3  
20 C2  
30 C1  
40  
H
01 C4
10 C3  
20 C2  
30 C1
Insert grades for milling

Wear resistance

Toughness

P ISO P= Steel

M ISO M= Stainless steel

K ISO K= Cast iron

K ISO H= Hardened stee

Wear resistance toughness

* Example insert grade 1030.

“The last 2 numbers in the insert grade indicate where in this scale the insert belongs, if the insert has wear or toughness resistance.“

 

 

INSERT GEOMETRY

The macro geometry affects many parameters in the cutting process. An insert with a strong cutting edge can work at higher loads, but it will also generate higher cutting forces, consume more power and generate more heat.

Insert geometry

 

 

Geometry
Parameter L M N
Edge strength Insert Geometry
Cutting forces
Power consumption
Max chip thickness
Heat generated

* Use insert grade P 30-50 with light cutting geometry and a coarse - pitch cutter if the machine power is low and with unstable machine conditions.

 

 

TURNING RECOMMENDATIONS

he cutting data recommendations below are applicable to tough cemented carbide grades. These are necessary for operations in which impact may occur, such as when turning plate with gas-cut edges.

METRIC Vc (m/min) Toolox 33
150-200		 Toolox 40
90-140		 Toolox 44
80-120
Feed rate (fn) min-max min-max min-max
Insert grade P25 (mm/rev) 0.20-0.40 0.20-0.40 0.20-0.40

At higher Feed rate , lower the cutting speed

US Vc (ft/min) Toolox 33
492-656		 Toolox 40
295-459		 Toolox 44
262-394
Feed rate (fn) min-max min-max min-max
Insert grade P25 (in./rev) 0.008-0.016 0.008-0.016 0.008-0.016
Turning recomendations
Formulas for turning Definitions
Formulas for turning Vc = cutting speed (m/min, ft/min)
n = speed (rpm)
fn = Feed rate (mm/rev, in./rev)
vf = Feed rate (mm/min, in./min)
d = workpiece Ø
π = 3,14

 

 

FACE MILLING RECOMMENDATION

Round inserts have strong cutting edges and are good to use when the surface has holes and cavities etc

METRIC Recommendation for average machine conditions with a 45°setting angle
Vc (m/min) Toolox 33
180-220		 Toolox 40
90-140		 Toolox 44
120-160
Feed rate (fz) min-max start value min-max start value min-max start value
Insert grade P30 0.15-0.35 0.25 0.15-0.35 0.25 0.15-0.35 0.25
US Recommendation for average machine conditions with a 45°setting angle
Vc (ft/min) Toolox 33
591-722		 Toolox 40
295-459		 Toolox 44
394-525
Feed rate (fz) min-max start value min-max start value min-max start value
Insert grade P30 0.006-0.014 0.010 0.006-0.014 0.010 0.006-0.014 0.010
METRIC Recommendation for average machine conditions with round inserts
Vc (m/min) Toolox 33
180-220		 Toolox 40
170-210		 Toolox 44
140-180
Feed rate (fz) min-max start value min-max start value min-max start value
Insert grade P30 0.10-0.25 0.15 0.10-0.25 0.15 0.10-0.25 0.15
US Recommendation for average machine conditions with round inserts
Vc (ft/min) Toolox 33
591-722		 Toolox 40
558-689		 Toolox 44
459-591
Feed rate (fz) min-max start value min-max start value min-max start value
Insert grade P30 0.000 -0.001 0.001 0.000-0.001 0.001 0.000-0.001 0.001
Face milling recomendation

 

 

SHOULDER MILLING RECOMMENDATION

METRIC Recommendation for average machine conditions with a 90°setting angle
Vc (m/min) Toolox 33
180-220		 Toolox 40
140-180		 Toolox 44
120-160
Feed rate (fz) min-max start value min-max start value min-max start value
Insert grade P30 0.12-0.25 0.17 0.12-0.25 0.17 0.12-0.25 0.17
Shoulder milling recomendation
US Recommendation for average machine conditions with a 90°setting angle
Vc (ft/min) Toolox 33
591-722		 Toolox 40
459-591		 Toolox 44
394-525
Feed rate (fz) min-max start value min-max start value min-max start value
Insert grade P30 0.005-0.010 0.007 0.005-0.010 0.007 0.005-0.010 0.007
 
 
 

 

END MILLING RECOMMENDATION FOR SOLID CEMENTED CARBIDE TOOL

End milling recomedation for solid cemented carbide tool
METRIC Slot milling recommendation Shoulder milling recommendation
  Toolox 33 Toolox 40 Toolox 44 Toolox 33 Toolox 40 Toolox 44
Vc (m/min) 85-110 75-100 70-95 200-230 180-210 160-190
Feed rate (fz) min-max min-max min-max min-max min-max min-max
Diameter 3.0-6.0 0.01-0.03 0.01-0.03 0.01-0.03 0.02-0.05 0.02-0.04 0.02-0.04
8.0-12.0 0.04-0.07 0.03-0.06 0.03-0.06 0.07-0.10 0.06-0.09 0.06-0.09
14.0-20.0 0.07-0.10 0.06-0.09 0.06-0.08 0.10-0.14 0.10-0.13 0.10-0.12

* If possible, use only compressed air to remove the chip and use weldon chuck for tool over Ø 10.

 

US Slot milling recommendation Shoulder milling recommendation
  Toolox 33 Toolox 40 Toolox 44 Toolox 33 Toolox 40 Toolox 44
Vc (ft/min) 279-361 246-328 230-312 656-755 591-689 525-623
Feed rate (fz) min-max min-max min-max min-max min-max min-max
Diameter 0.118-0.236 0.000-0.001 0.000-0.001 0.000-0.001 0.001-0.002 0.001-0.002 0.001-0.002
0.315-0.472 0.002-0.003 0.001-0.002 0.001-0.002 00.003-0.004 0.002-0.004 0.002-0.004
0.551-0.787 0.003-0.004 0.002-0.004 0.002-0.003 0.004-0.006 0.004-0.005 0.004-0.005
Slot milling advice

Slot milling advice

ap (depth of cut) max 0.5 x D

Shoulder milling advice

Shoulder milling advice

ap (use the whole cutting length)
ae (radial depth of cut) max 0.1 x D

 

 

TAPPING RECOMMENDATIONS

With the correct tools you can perform all tapping/thread milling operations using all Toolox grades. We recommend four-flute taps, which can withstand the very high torque that occurs during tapping in hard materials. If is not critical, the drilled hole can be 3% larger than standard. This will increase the lifetime of the tap.

* Thread oil or thread paste is recommended as lubricant.

Top for blind and through holes
METRIC Vc (m/min Toolox 33
7-10		 Toolox 40
4-9		 Toolox 44
3-5
US Vc (ft/min) Toolox 33
23-33		 Toolox 40
13-30		 Toolox 44
10-16
Size Speed ( rpm ) Speed ( rpm ) Speed ( rpm )
M5 445-635 255-570 190-320
M6 370-530 210-475 160-265
M8 270-400 160-360 120-200
M10 220-320 125-285 95-160
M12 185-265 105-240 80-130
M16 140-200 80-180 60-100
M20 110-160 60-140 45-80

* We recommend thread milling for thread below M5 especially in Toolox 40 and 44.

Top for blind and through holes
METRIC   Toolox 33 Toolox 40 Toolox 44
Vc (m/min 80-110 60-80 50-70
fz mm 0.03-0.06 0.02-0.05 0.02-0.05

* To manage thread milling, a CNC machine is necessary and the thread should be made in 2 passes.

US   Toolox 33 Toolox 40 Toolox 44
Vc (ft/min) 263-361 197-263 164-230
fz (in.) 0.001-0.002 0.001-0.002 0.001-0.002

 

 

COUNTERSINKING & COUNTERBORING

Countersinking and counterboring are best performed using tools that have replaceable inserts. Always use a revolving pilot and use coolant.

METRIC Vc ( m/min ) Toolox 33
40 - 80		 Toolox 40
25 - 70		 Toolox 33
20 - 50
Feed rate (mm/rev) 0.10-0.20 0.10-0.20 0.10-0.20
Dc (mm) Speed ( rpm )
19 670-1340 420-1175 335-840
24 530-1060 330-930 265-665
34 375-750 235-655 185-470
42 300-600 190-530 150-380
57 225-440 140-390 110-280

* Reduce the cutting data by about 30 % in countersinking.

US Vc (ft/min) Toolox 33
131-262		 Toolox 40
82-230		 Toolox 33
66-164
Feed rate (mm/rev) 0.004-0.008 0.004-0.008 0.004-0.008
Dc (in.) Speed ( rpm )
0.748 670-1340 420-1175 335-840
0.945 530-1060 330-930 265-665
1.339 375-750 235-655 185-470
1.654 300-600 190-530 150-380
2.244 225-440 140-390 110-280
Countersinking counterboring

 

 

RESULTS FROM OUR OWN TESTS

 
 
Own test results

MACHINE INFO

VMC FADAL 4020 HT modell 1997
Spindle type ISO 40 tape
Through spindle coolant
Spindle speed max 10,000 rpm
Effect on the spindle motor 16.8 kw
Torque 303 Nm.

Toolox 33 Tool Ø Vc f ap ae runtime
Shoulder milling Coromill 490 50 mm 180 m 0.17 mm 4 mm 13 mm 196 min
    1.969 in. 591 ft. 0.007 in. 0.157 in. 0.512 in. 196 min
Runtime 132 min Runtime 196 min
Toolox 33 Runtime 132 min Toolox 33 Runtime 196 min
Toolox 40 Tool Ø Vc f ap ae runtime
Face milling Coromill 490 100 mm 160 m 0.25 mm 2 mm 68 mm 43 min
    3.937 in. 525 ft. 0.010 in. 0.079 in. 2.677 in. 43 min
Toolox 40 Runtime 132 min Toolox 40 Runtime 196 min
Toolox 44 Tool Ø Vc f ap ae runtime
Face milling Coromill 345 100 mm 150 m 0.25 mm 2 mm 61 mm 32 min
    3.937 in. 492 ft. 0.010 in. 0.079 in. 2.402 in. 32 min
Toolox 44 Runtime 132 min Toolox 44 Runtime 196 min
Toolox 44 Tool Ø Vc f ap ae runtime
Shoulder milling End milling 16 mm 180 m 0.12 mm 34 mm 1.6 mm 103 min
    0.630 in 591 ft. 0.005 in 1.339 in. 0.063 in. 103 min
Toolox 44 Runtime 132 min Toolox 44 Runtime 196 min
Toolox 33 Tool Ø Vc fn total drill depth coolant flow
Drilling/ blind holes Corodrill 840 6.8 mm 80 m 0.12 mm 1105 23 mm 1.9 l/min
    0.630 in. 591 ft. 0.005 in.   0.906 in. 0.502 GPM
Toolox 33 Runtime 132 min  
Toolox 40 Tool Ø Vc fn total drill depth coolant flow
Drilling/ blind holes Seco Feedmax 4.3 mm 70 m 0.12 mm 608 16 mm 0.2 l/min
    0.169 in. 230 ft. 0.005 in.   0.630 in. 0.053 GPM
After 608 drilled holes  
Toolox 44 Tool Ø Vc fn total drill depth coolant flow
Drilling/ blind holes Seco Feedmax 4.3 mm 60 m 0.06 mm 438 15 mm 0.21 l/min
    0.169 in. 197 ft. 0.002 in.   0.591 in. 0.053 GPM
After 438 drilled holes  
Toolox 40 Tool drill Ø Ø Vc thread
depth		 Total
Tapping / blind holes Manigley 131/3 DUO 4.3 mm M5 11 m 12 mm 330
    0.169 in. M5 36 ft. 0.472 in. 330
Toolox 40 Tool drill Ø Ø Vc thread
depth		 Total
Tapping / blind holes Manigley 131/3 DUO 10.2 mm M12 8 m 24 mm 217
    0.402 in. M12 26 ft. 0.945 in. 217
Toolox 44 Tool drill Ø Ø Vc thread
depth		 Total
Tapping / blind holes Manigley 131/3 DUO 4.3 mm M5 3 m 10 mm 183
    0.169 in. M5 10 ft. 0.394 in. 183
After 183 drilled holes  
Toolox 40 Tool drill Ø Ø Vc thread
depth		 Total
Tapping / blind holes Manigley 131/3 DUO 14.2 mm M16 6 m 25 mm 276
    0.560 in. M16 20 ft. 0.984 in. 276
After 276 drilled holes  

 

 

 

TOOL RECOMMENDATIONS FOR TOOLOX

 

DRILLING IN TOOLOX

Tool name Article No. Diameter range
Seco
Feedmax		 * SD203A-12.0-36-12R1 2.0-20.0 mm
(0.079-0.787 in.)

Solid cemented carbide drill

Supplier: Seco
Sweden
www.secotools.com

Solid cemented carbide drill
Tool name Article No. Diameter range
Seco
Feedmax		 * SD216A-12.0-180-12R1 3.0-14.10 mm
(0.118-0.555 in.)

Long holes drilling with 16-20xD
Solid cemented carbide drill

Supplier: Seco
Sweden
www.secotools.com

Solid cemented carbide drill
Tool name Article No. Diameter range
Cordrill R840
Delta C		 R840-xxxx-30-A1A 3.0-20.0 mm
(0.118-0.787 in.)

Solid cemented carbide drill

Supplier: Sandvik Coromant AB
Sweden
www.sandvik.coromant.com

Solid cemented carbide drill
Tool name Article No. Diameter range
Chamdrill * SD103-12.00-40-16R7 0.0-25.99 mm
(0.394-1.023 in.)

Drill with exchangeable drill heads
Drill heads grade: P

Supplier: Seco
Sweden
www.secotools.com

Drill with exchangeable drill heads
Tool name Article No. Diameter range
Chamdrill DCM xxx-xxx-xxA-xx.xx 7.5-25.9 mm
(0.295-1.020 in.)

Drill with exchangeable drill heads
Drill heads grade: IC908

Supplier: Iscar
Israel
www.iscar.com

Drill with exchangeable drill heads
Tool name Article No. Diameter range
HSS -E Co 8 Taper
Shank Drills, WN
103		 832xxxxx 8.0-40.0 mm
(0.315-1.575 in.)

High-speed steel drill alloyed with
8 % cobalt (HSS-Co 8 %)

Supplier: Alpen-MayKestag
Austria
www.alpenmaykestag.com

High-speed steel drill alloyed with 8 % cobalt

 

 

TAPPING IN TOOLOX

Tap for blind holes

Tool name Article No. Diameter range
1641 TC 1641TC Mxx 18.0-75.0 mm
(0.709-2.953 in.)

HSS-P tap with TiCN coating

Supplier: Yamawa
Sweden
www.yamawa.eu

HSS-P tap with TiCN coating

 

Tap for through holes

Tool name Article No. Diameter range
105/4 DUO 433xx 20.5-60.0 mm
(0.807-2.362 in.)

HSSE-PM tap with TiCN coating

Supplier: Manigley
Switzerland
www.manigley.ch

HSSE-PM tap with TiCN coating

 

Tap for blind holes

Tool name Article No. Diameter range
131/3 DUO 433xx 3.0-25.0 mm
(0.118-0.984 in.)

HSSE-PM tap with TiCN coating

Supplier: Manigley
Switzerland
www.manigley.ch

HSSE-PM tap with TiCN coating

 

Tap for blind holes

Tool name Article No. Diameter range
Rekord 1D-TI-TiCN B0459601.xxxx M3-M10
Rekord 2D-TI-TiCN C0459601.xxxx M12-M24

HSSE tap with TiCN coating

Supplier: Emuge Franken
Germany
www.emuge.de/english

HSSE_tap with TiCN coating

Tap for through holes

Tool name Article No. Diameter range
Rekord 1C-Ti-TiCN B0309601.xxxx M3-M10
Rekord 2C-Ti-TiCN C0309601.xxxx M12-M24
 
 

 

 

THREAD MILLING IN TOOLOX

Tool name Article No. Diameter range
GSF-VHM 2xD
IKZ-HB TiCN		 GSF333106xxxx M3-M16

Solid carbide thread milling cutter
with TiCN coating

Supplier: Emuge Franken
Germany
www.emuge.de/english

Solid carbide thread milling
Tool name Article No. Diameter range
Solid carbide
thread mill		 NBxxxxxCxx
x.xISO AC		 M2-M42

Solid carbide thread milling
cutter with TiAlCN coating

Supplier: SmiCut
Sweden
www.smicut.se

Solid carbide thread milling cutter with TiAlCN coating

 

 

COUNTERBORING IN TOOLOX

Use counterbore with indexable inserts that always have a grade number ending in H

Tool name Article No. Diameter range
WHV counterbore XWHV-xx.x 18.0-75.0 mm
(0.709-2.953 in.)

Supplier: Granlund tool AB
Sweden
www.granlund.com

counterboring in toolox

 

 

COUNTERSINKING IN TOOLOX

Use countersink with indexable inserts that always have a grade number ending in H

Tool name Article No. Diameter range
KV countersink xKV9-xx.x 20.5-60.0 mm
(0.807-2.362 in.)

Supplier: Granlund tool AB
Sweden
www.granlund.com

 

 

 

END MILLING IN TOOLOX

Tool name Article No. Diameter range
KV countersink xKV9-xx.x 20.5-60.0 mm
(0.807-2.362 in.)

Solid end milling cutter with Siron-A coating

Supplier: Seco
Sweden
www.secotools.com

Solid end milling cutter with Siron-A coating

MILLING WITH INSERT IN TOOLOX

Tool name Article No. Diameter range
Coromill 345 345-xxxxxx-13x 40-250 mm
(1.575-9.843 in.)

Face milling with Coromill 345

Supplier: Sandvik Coromant AB
Sweden
www.sandvik.coromant.com

Face milling with Coromill 345
Tool name Article No. Diameter range
Coromill 300 R300-xxxxxx-xxx 10-200 mm
0.394-7.874 in.)

Face milling with Coromill 300

Supplier: Sandvik Coromant AB
Sweden
www.sandvik.coromant.com

Face milling with Coromill 300
 
Tool name Article No. Diameter range
Coromill 490 490-xxxxx-xxx 20-250 mm
(0.787-9.843 in.)

Shoulder/face milling with Coromill 490

Supplier: Sandvik Coromant AB
Sweden
www.sandvik.coromant.com

Shoulder/face milling with Coromill 490
Tool name Article No. Diameter range
Coromill 490 490-xxxxx-xxx 20-250 mm
(0.787-9.843 in.)

Shoulder/face milling with Coromill 490

Supplier: Sandvik Coromant AB
Sweden
www.sandvik.coromant.com

Shoulder/face milling with Coromill 490

 

 

INSERT GRADE IN TOOLOX

Tool name Article No. Insert grade Insert
geometry
Coromill 300 R300-xxxxx-Px 1010 L-M-H
R300-xxxxx-Px 1030 L-M-H
Coromill 345 345R-1305x-Px 1010 L-M-H
345R-1305x-Px 1030 L-M-H
Coromill 490 490R-xxxxxxx-Px 1010 L-M
490R-xxxxxxx-Px 1030 L-M-H

Use insert grade P1030 for average machine conditions. In very stable machine conditions and with a rigid set-up, insert grade P1010 is more suitable, especially in Toolox 40 and 44. Then you can increase the cutting speed by approximately 20-30%.

Supplier: Sandvik Coromant AB
Sweden
www.sandvik.coromant.com Insert-grade in toolox

 

 

APLICATION AREAS

 

MOULDS

Moulds

 

COLD WORK

Cold work

 

HOT WORK

Hot work

 

MACHINE COMPONENTS

Machine Components
 

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